Repair a major crack failure in a boom within a short time frame and ensure the repair corrects the root cause of the cracking.
A detailed inspection of the crack propagation and an operating load analysis were completed to determine a suitable repair methodology. Significant field experience and sound engineering judgement were used to plan the excavator boom crack repair.
The DMMeng team was engaged to strip the boom from the machine while it was still on-site and transport the boom to our workshop. The damaged area was cut out, a new bush was installed and welded, and accurate line boring was completed to finish the rebuild. The DMMeng team of two staff per shift worked two shifts over the weekend to meet the customer’s time frame. The boom was delivered back to site and reattached.
A repair of the crack was achieved over a weekend, with minimal support required from the client’s staff. The excavator boom crack repair was completed within the client’s tight time frame.
Repair a major crack failure in a boom in the shortest time frame and ensure the repair corrects the root cause ..
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Read MoreA major crack can develop when a boom is exposed to repeated operating loads, wear around bush areas or stress from previous damage. In this case, the crack propagation and load conditions were inspected before the repair plan was confirmed. This helped ensure the excavator boom crack repair addressed the cause, not just the visible damage.
The time frame depends on the crack location, damage severity and repair method required. For this project, DMMeng completed the strip-down, workshop rebuild and reattachment over a weekend. By working two shifts with a focused team, the boom was able to be returned to service in the shortest practical time.
A detailed inspection helps identify how the crack started and where the stress is travelling through the structure. This is important because a quick patch may not stop the problem from returning. For this excavator boom crack repair, our team used operating load analysis and field experience to choose a repair method suited to long-term performance.
An experienced repair team can reduce downtime by planning the job around site needs and machine availability. DMMeng managed the removal, workshop repair and reattachment with minimal support required from the customer’s staff. The result was a durable excavator boom crack repair completed over a weekend, helping the customer get back to work sooner.
